FREE-FALL PROCESSING ®
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Bill Callaghan presented at the IBA conference and was the recipient of the 2005 Neil Rice Award for his paper and presentation on “Exploring the Versatility of Free-Fall Processing.”

Bill Callaghan presenting at the IBA conference
Liquid Addition - Air-atomized lance emits liquid fog onto the exposed particle surface area with a 5 cu. ft. capacity lab unit

Air-atomized lance emits liquid fog onto the exposed particle surface area with a 5 cu. ft. capacity lab unit.

De-Dusting

Low Percentage of Active Ingredient Dispersed Accurately

A customer applies oils to fine powders to thoroughly de-dust the powder. Because of the ability to spray the oil directly onto the free falling powder, this customer is able to reduce the amount of dust suppressant by 50% and still maintain a dust free-uniform product.

Customer’s comment: “We save $6.00 per ton in liquid raw materiel costs. Our annual production is 10,000 tons per year, resulting in a $60,000 savings.”